K-Four Switches

Hillco Fastener Warehouse is now stocking the K-Four line of automotive electrical products. The extensive K-Four line has it's roots in the tough off-road market, being on the Baja 1000 winners for the past two decades. Hillco's massive inventory of nuts & bolts, rod ends, A-N plumbing products, and now K-Four makes it your one-stop for all our hardware needs. Come by and check us out!

Download the K-4 Contents & Catalog PDF

Choosing the Right Fastener

Proper fastener selection is critical to a successful project. 18-8 stainless steel fasteners have a tensile strength of 100,000 p.s.i. (pounds per square inch). They are of moderate strength and are adequate for holding on fenders, running boards, valve covers, and intake manifolds (without super-chargers). Stainless is superior to Grade 5 and Grade 8 on most applications where there is heat, i.e. exhaust manifolds, headers, etc. and they have the obvious advantage of being corrosion resistant. ARP 300 stainless is heat-treated and superior to normal stainless steel in every way. It has a tensile strength of 170,000 p.s.i., which is superior to standard Grade 8 products. Where strength is required as well as the other attributes of stainless steel, ARP is the best choice. They’re pretty too! To prevent seizing and galling of stainless steel nuts and bolts, always use antiseize. Use antiseize or ARP lubricant with ARP stainless as well.

Plated Grade 5, which has a tensile strength of 120,000 p.s.i., is also excellent for bolting on fenders, running boards, valve covers, and intake manifolds (without super-chargers), or any other general application where Grade 8 is not required. Some of our customers use Grade 5 when fabricating projects, and convert to stainless or ARP for final assembly.

Grade 8 should be used on suspension or anything else that spins, slides or thrashes about in any way. This includes alternators, power steering pumps, smog pumps, air conditioning pumps, and bolts that hold the fan blades. Keep in mind that whenever a fastener is used in a moving or shaking or rotating application its life is reduced by 92% compared to a static application.

Grade 9 (F-911) bolts have a tensile strength minimum of 180,000 p.s.i. This product is used by heavy trucking, earth-moving equipment maintenance shops, and off-road racers. We recommend using extra thick heavy-duty washers and Grade C lock nuts for a strong assembly.

Washers are the most misunderstood fastener there is, and their importance is almost always understated or ignored. Grade 5 and Stainless Steel washers are for moderate use only -- fenders, valve covers, or any area where sheet metal or some other soft material is being used. On all heavy-duty installations, as noted above, use Grade 8 flat washers.

Always use either lock washers or lock nuts without fail. We have two kinds of lock nuts. The first and most common is the nylon insert lock nut (Nylok). This nut is best used in applications where moderate strength is required. The effectiveness of the nylon locking material will degrade under high temperatures. In larger sizes, Nyloks will perform adequately on suspension as long as the bolt is in shear, but we recommend Grade C lock nuts because of their superior strength. Grade C lock nuts can withstand moderate heat(under 300°F) for long periods of time without degradation. Grade C lock nuts are sometimes called stover nuts, oval locks, crimp nuts, and top lock nuts, and should always be used with a Grade 8 flat washer.

Stainless Steel Fasteners

While there are more than one hundred different AISI (American Iron and Steel Institute) chemistry grades of stainless steel, the most commonly used in commercial fasteners (nuts, bolts, washers, fittings) are types 18-8 and 316. "18-8" is short-hand for 18% chromium and 8% nickel. This alloy content is found in types 302,303, and 304 stainless steel. While they offer a high degree of corrosion resistance, they are slightly magnetic. So don't be fooled just because your stainless washers stick to your magnet. Also, there is a small presence of iron in 18-8 fasteners, so they can corrode in severe conditions. 316 stainless generally offers better corrosion resistance and is even referred to as "marine grade stainless," but it is not resistant to warm sea water. Here at Hillco Fastener Warehouse, 99% of all stainless steel fasteners we sell are 18-8, which is sufficient for pretty much all street rod or other automotive projects, in terms of corrosion resistance.

Contrary to popular belief, and probably the most common misconception about fasteners held by our customers here at Hillco, stainless steel fasteners are not very strong. Now, please don't confuse strength with toughness. Anyone who's ever attempted to drill or cut a stainless bolt knows how tough they can be. But for purposes of this article, let's understand that strength refers to tensile strength. A type 18-8 or 316 stainless steel bolt typically has a tensile strength of around 80,000 psi, which is only slightly stronger than a Grade 2 bolt. If I had a nickel for every customer who came to me explaining that he wanted to use stainless steel bolts in place of his stock suspension bolts, I'd be a rich man. But, if I sold them to them, I'd be a poor man due to being sued for selling them weak bolts! There are other types of high strength stainless bolts that are now available for such applications, but they are usually a special order item, as they are too expensive to keep in stock. So, if you need something strong that will not rust, call us and we'll help you find exactly what you need.

Also important to know when using stainless steel fasteners is that they tend to gall, or cold weld. I also wish I had a nickel for every customer that came to Hillco claiming "You sold me the wrong nut. Look, it stuck to the bolt, and I had to break it to get it off!" I then point to the signs posted everywhere recommending the use of anti-seize to prevent galling. This is where I usually hear them say "Ohhhh. So that's what anti-seize is for." We recommend using nickel anti-seize (ND Industries Vibra-Tite part # ND90704, a 4-oz bottle for $9.50). Think of it as cheap insurance for your stainless steel nuts and bolts. You'll spend a lot of time breaking, grinding, and cutting off bolts if you don't use anti-seize.

Tool Definitions

Our good friend and business associate, John Lazenby of Royze, Inc., recently shared this with us. We thought it was very entertaining and hope you will too!


DRILL PRESS: A tall upright machine useful for suddenly snatching flat

metal bar stock out of your hands so that it smacks you in the chest and

flings your beer across the room, denting the freshly-painted project

which you had carefully set in the corner where nothing could get to it.

WIRE WHEEL: Cleans paint off bolts and then throws them somewhere under

the workbench with the speed of light. Also removes fingerprints and

hard-earned calluses from fingers in about the time it takes you to say,

'Oh sh -- '

ELECTRIC HAND DRILL: Normally used for spinning pop rivets in their

holes until you die of old age.

SKILL SAW: A portable cutting tool used to make studs too short.

PLIERS: Used to round off bolt heads. Sometimes used in the creation of

blood-blisters.

BELT SANDER: An electric sanding tool commonly used to convert minor

touch-up jobs into major refinishing jobs.

HACKSAW: One of a family of cutting tools built on the Ouija board

principle. It transforms human energy into a crooked, unpredictable

motion, and the more you attempt to influence its course, the more

dismal your future becomes.

VISE-GRIPS: Generally used after pliers to completely round off bolt

heads. If nothing else is available, they can also be used to transfer

intense welding heat to the palm of your hand.

OXYACETYLENE TORCH: Used almost entirely for lighting various flammable

objects in your shop on fire. Also handy for igniting the grease inside

the wheel hub out of which you want to remove a bearing race.

TABLE SAW: A large stationary power tool commonly used to launch wood

projectiles for testing wall integrity.

HYDRAULIC FLOOR JACK: Used for lowering an automobile to the ground

after you have installed your new brake shoes, trapping the jack handle

firmly under the bumper.

BAND SAW: A large stationary power saw primarily used by most shops to

cut good aluminum sheet into smaller pieces that more easily fit into

the trash can after you cut on the inside of the line instead of

the outside edge.

TWO-TON ENGINE HOIST: A tool for testing the maximum tensile strength

of everything you forgot to disconnect.

PHILLIPS SCREWDRIVER: Normally used to stab the vacuum seals under

lids or for opening old-style paper-and-tin oil cans and splashing oil

on your shirt; but can also be used, as the name implies, to strip out

Phillips screw heads.

STRAIGHT SCREWDRIVER: A tool for opening paint cans. Sometimes used

to convert common slotted screws into non-removable screws and

butchering your palms.

PRY BAR: A tool used to crumple the metal surrounding that clip or

bracket you needed to remove in order to replace a 50 cent part.

HOSE CUTTER: A tool used to make hoses too short.

HAMMER: Originally employed as a weapon of war, the hammer nowadays

is used as a kind of divining rod to locate the most expensive parts

adjacent the object we are trying to hit.

UTILITY KNIFE: Used to open and slice through the contents of cardboard

cartons delivered to your front door; works particularly well on

contents such as seats, vinyl records, liquids in plastic

bottles, collector magazines, refund checks, and rubber or plastic

parts. Especially useful for slicing work clothes, but only while in

use.

DAMM-IT TOOL: Any handy tool that you grab and throw across the garage

while yelling 'DAMM-IT' at the top of your lungs. It is also, most often,

the next tool that you will need.

Who buys this stuff?

"Who buys this stuff?" Hillco employees get that question everday. Odd for someone to be standing in our store, presumably to buy something, or with someone who is looking for some nuts or bolts from our product line, but I digress. While Hillco has enjoyed serving customers large and small in lots of industries, our "bread & butter" has been the auto repair or paint and body/restoration shops. My dad, and Hillco's founder, Jack Hill, has been dutifully calling on and supplying much needed fasteners to shops from San Diego to Los Angeles and the Inland Empire since the early 1970s. He's still at it today, and can't wait for tomorrow. Over the years, he developed a program, called Accu-Pak, which serves as a guarantee to never over-fill the hardware bins or assortments found in most shops. You've seen the gray cabinets (sometimes red, blue, or brown) filled with the various nuts, bolts, fittings, or connectors at your local repair garage. Well, unfortunately, some sales reps have taken advantage of a trusting shop owner by filling those drawers to the brim, regardless of the customer's usage. The guys in the shop just sign for it, the sales rep sends a bill to the A/P department and hopes the owner never even catches on. Most owners do catch on, however, as they watch their dollars just like you and I do. This has the negative effect of causing all shop owners to look down upon fastener salesmen, making cold-calling very tough, and, sometimes uncomfortable. So Hillco guarantees never to do that. This program has served us well over the years. We have a very consistent customer base. In some shops we are now dealing with the second generation, as some owner's children have taken over the family business. As Jack says, "We lose more customers to the cemetery than to the competition." So, if you need a saleman to come by and check your bins, please give Hillco a call. If you don't have any bins, or you need a fastener assortment, Hillco has a great selection of professional shop assortments. We are the most trusted and respected name in automotive fasteners in Southern California, since 1976.

Self-Drilling or Self-Tapping?

SELF-DRILLING or SELF-TAPPING? What's the difference? If you are confused, don't worry! You are not alone. Confusing self-drilling and self-tapping screws is probably the single most common terminology error we hear at Hillco Fastener Warehouse. A self-drilling screw has a drill-bit point to help drill into metal without pre-drilling holes. They are also called Tek® screws, a brand name, not to be used to refer to generic screws. However, many people who use fasteners in their daily lives, like many of our customers here at Hillco, have come to call self-drillers Teks screws, the way many people refer to all photo copiers as Xerox machines. A self-tapping screw has a sharp point normally and is a type "A" or "AB" tapping screw -- (though there are variations, such as "B" point which are blunt). A self-tapping screw (sheet metal screw, wood screw, lag bolt) cuts its own thread (like a tap), but there must already be a pre-drilled hole. Self-Drilling screws are for metal only and do not work well in wood (except for specially designed parts with reaming wings). Self-tapping screws work well in all materials, but are likely to need a pilot hole in many applications. Hillco sells both self-drillers and self-tappers in steel and stainless steel. We also sell chrome plated trim screws for interiors that come in both variations. Feel free to call us at 714-657-7442 if you'd like to know more!

Fittings Confusion

If you are anything like me (or most of our customers here at Hillco Fastener Warehouse), then measuring fittings can be very confusing. Heck, all fittings are confusing, if we're talking about the size designations and what they are called. For instance, we had a customer trying to complete the plumbing on an off-road project recently. He came into the fitting area with that glazed look in his eyes, so I could tell that I better drop everything and focus. Here's what he said: "I need a 3/8" fitting to come from the oil pump, but the other end to the pan is 1/2" or so. Also, the fuel pump is 3/8" male, which needs to go to the carb, which is A-N. And I need to install an oil temperature gauge, but it has to be male threads. And I would like to use stainless steel braided hoses if I can afford it. How much is this going to cost?" I quickly discovered that the glazed look in his eyes was contagious, because now I had it, too! So, the first thing I did is what I always do when someone comes in looking for brass or Fragola A-N fittings: I grabbed a pencil and a sheet of paper. I have found that, where fittings are concerned, a picture is worth a thousand words. Just basic diagrams work, so that the customer can point out where he needs a male or female fitting, for example. But where it really gets confusing is if the customer doesn't have a sample of the piece they need to replace. Why? Because, there are many different call-outs regarding thread designations. Bolts are easy. If it's American, and if it fits in the 1/2" hole in the gauge (note: if you don't have a Hillco bolt gauge {HI00001-$4.00}, get one! You will find that it will be one of the most-used tools in your tool box), then it's called a 1/2" bolt. Simple! But I have on my desk in front of me a 1/4" NPT pipe plug, a 1/4" A-N union, a 1/4" flare nut, and a 1/4" compression fitting. And guess what? They are all different, and none measures 1/4"! The pipe fitting measures 1/4" on the ID of the fitting, but about 1/2" on the OD. A compression fitting measures 1/4" on the OD of the tube , but the thread pitch of the fitting is 7/16-24. A flare fitting also measures the OD of the tube, but for a 1/4" flare fitting, the thread pitch is 1/2"-20. And, finally, the thread pitch on a 1/4" A'N fitting measures 7/16"-20. Go figure! So please, next time you're looking for a fitting, have some samples. And please, talk slowly!

Why are steering wheels on the left?

A 1909 Ford sales brochure noted that Ford moved the Model T steering to the left rather than the standard right hand position for cars of that time period. Their reasoning was that it was safer for passengers exiting on the right (curb side) rather than into the traffic lane due to the number of tractors and other agricultural equipment driving on the streets of many farming communities. Ford also noted that the left hand driving position allowed the driver better visibility and better judgment when passing oncoming vehicles. The popularity of the Model T made left hand steering the norm throughout the United States. (In 2009 the Model T turned 100 years of age!)

Avoid Bolt Breakage

A very common problem we face on a regular basis here at Hillco Fastener Warehouse is customers complaining that their bolts "broke." Usually, we hear "You need to replace my bolts. I bought 16 of them and all the heads popped off when I installed them." So, the first thing we have trained our counter men and women to ask is "Ok, I can help you. What kind of bolt was it?" If it's stainless steel, we ask if they used anti-seize. Usually, the answer is no. If that's the case, we then educate them on the need for anti-seize when using stainless steel bolts, sell them some new ones, and off they go, happy to have learned something new. Often times, however, they'll say "I used grade 8 and I barely torqued them at all!" Right...So we pull out a torque-spec sheet (I found a pretty good one here: http://www.raskcycle.com/techtip/webdoc14.html). Usually, they've over-torqued the bolt to the point the head has been stretched right off. It doesn't take much, usually quite a bit less that the customer believes is needed. So get that torque wrench out and follow the specs on your torque sheet, and don't break any more bolts. Now, get back out to the garage and make some noise!

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